I-Linear Motor sisixhobo sokuqhuba i-electromagnetic esiguqula ngokuthe ngqo amandla ombane abe yi-linear motion energy mechanical, ngaphandle kwesidingo seendlela zokuhambisa eziphakathi ezinje ngegiya okanye izikrufu ukufezekisa ukufuduswa komthwalo.
Ngokungafaniyo neemoto ezijikelezayo zemveli (ezinje ngeenjini ze-servo) ezifuna ulwakhiwo lomatshini ukuguqula intshukumo ejikelezayo ibe yintshukumo yomda, isalathiso sentshukumo yemoto yomda sinomgca ngokwendalo. I-Linear Motor luguqulelo olungqamene nolwakhiwo lweemoto ezijikelezayo, eziphumeza-ukungaqhagamshelwa ukuqhuba ngombane wombane. Ineempawu ezibalulekileyo ezifana nolwakhiwo olubambeneyo, impendulo ekhawulezayo, isantya esiphezulu-phezulu, ukuchaneka okuphezulu, kunye neqanda lokubuyela umva.
Apha Sazisa iLinear Motors yethu ngedatha ngolu hlobo lulandelayo:
Wamkelekile ukuba ubukele iiprojekthi ezininzi okanye undwendwele igalari yethu yevidiyo nguYoutube: https://www.youtube.com/@tallmanrobotics
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Iiparamitha zobuchwephesha beLinear Motors: Uluhlu oluPhezulu lweThrust lweNdawo ecocekileyo |
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Inombolo yoMzekelo |
TML135-CR-PM090 |
TM135-CR-PM130 |
TML170-CR-PM250 |
TML170-CR-PM400 |
TML220-CR-PM750 |
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Ukuma okuPhindwayo(mm) |
±0.002 |
±0.002 |
±0.002 |
±0.002 |
±0.002 |
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I-Trust (N) eqhubekayo |
90 |
130 |
250 |
400 |
750 |
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I-Max Thrust(N) |
270 |
390 |
750 |
1200 |
2250 |
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Umthwalo oqhubekayo(kgs) |
20 |
30 |
50 |
80 |
150 |
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Isantya esiphezulu soMbalekiso (G) |
3 |
3 |
3 |
3 |
3 |
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Isantya esiphezulu(mm/s) |
2500 |
2500 |
2500 |
2500 |
2500 |
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I-Stroke esemgangathweni(mm) |
0-5500 |
0-5500 |
0-5500 |
0-5500 |
0-5500 |
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Ingxelo yoMvelisi woMlawuli |
EJamani siko / Spain FAGOR |
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INtloko eFundayo |
MSK200-1-0107 / EXA |
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Impendulo yoMphathi weSigqibo(mm) |
0.0005/0.001 |
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Umzila kaloliwe weSikhokelo (mm |
15×12.5-2 |
15×12.5-2 |
15×12.5-2 |
15×12.5-2 |
20×15.5-2 |
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Iiparamitha zobuchwephesha beeMotor Linear: Uluhlu lwe-Thrust ephantsi yeNdawo ecocekileyo |
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Inombolo yoMzekelo |
TML100-CR-PM050 |
TML100-CR-PM100 |
TML100-CR-PM120 |
TML135-CR-PM080 |
TML135-CR-PM150 |
TML135-CR-PM210 |
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Ukuma okuPhindwayo(mm) |
±0.002 |
±0.002 |
±0.002 |
±0.002 |
±0.002 |
±0.002 |
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|
I-Trust (N) eqhubekayo |
50 |
100 |
120 |
80 |
150 |
210 |
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I-Max Thrust(N) |
150 |
300 |
360 |
240 |
450 |
630 |
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Umthwalo oqhubekayo(kgs) |
10 |
25 |
30 |
20 |
40 |
55 |
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Isantya esiphezulu soMbalekiso (G) |
3 |
3 |
3 |
3 |
3 |
3 |
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Isantya esiphezulu(mm/s) |
2500 |
2500 |
2500 |
2500 |
2500 |
2500 |
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I-Stroke esemgangathweni(mm) |
0-5500 |
0-5500 |
0-5500 |
0-5500 |
0-5500 |
0-5500 |
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Ingxelo yoMvelisi woMlawuli |
EJamani siko / Spain FAGOR |
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INtloko eFundayo |
MSK200-1-0107 / EXA |
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Impendulo yoMphathi weSigqibo(mm) |
0.0005 |
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Umzila kaloliwe weSikhokelo (mm |
15×12.5-1 |
15×12.5-2 |
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Inombolo yoMzekelo |
TML170-CR-PM120 |
TML170-CR-PM220 |
TML170-CR-PM320 |
TML220-CR-PM160 |
TML220-CR-PM300 |
TML220-CR-PM430 |
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Ukuma okuPhindwayo(mm) |
±0.002 |
±0.002 |
±0.002 |
±0.002 |
±0.002 |
±0.002 |
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I-Trust (N) eqhubekayo |
120 |
220 |
320 |
160 |
300 |
430 |
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I-Max Thrust(N) |
360 |
660 |
960 |
480 |
900 |
1290 |
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Umthwalo oqhubekayo(kgs) |
30 |
60 |
90 |
40 |
85 |
120 |
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Isantya esiphezulu soMbalekiso (G) |
3 |
3 |
3 |
3 |
3 |
3 |
||
|
Isantya esiphezulu(mm/s) |
2500 |
2500 |
2500 |
2500 |
2500 |
2500 |
||
|
I-Stroke esemgangathweni(mm) |
0-5500 |
0-5500 |
0-5500 |
0-5500 |
0-5500 |
0-5500 |
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Ingxelo yoMvelisi woMlawuli |
EJamani siko / Spain FAGOR |
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INtloko eFundayo |
MSK200-1-0107 / EXA |
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Impendulo yoMphathi weSigqibo(mm) |
0.0005 |
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Umzila kaloliwe weSikhokelo (mm |
15×12.5-2 |
20×15.5-2 |
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Yintoni ubume beCore kunye nomgaqo wokusebenza weLinear Motor?
Umgaqo wokusebenza wemoto yomgama usekwe kumthetho wokungeniswa kwe-electromagnetic, enokuthi ithathwe njengemveliso "yokusika kunye nokuthambisa imotor ejikelezayo":
I-Stator (ephambili) : Idla ngokuqulunqwa ngondoqo wentsimbi kunye namajiko-jiko, kwaye ivelise intsimi yemagnethi ehambayo xa kusetyenziswa umsinga otshintshanayo.
Injongo (yesibini): Yenziwe ngeemagnethi ezisisigxina okanye izinto zokuqhuba (ezifana nobhedu kunye ne-aluminiyam), iphantsi kwamandla ombane wemagnethi eveliswa sisitator kwaye ihamba kwicala elithe tye.
Xa inqanaba lesithathu-amandla e-AC esetyenziswa kwi-stator ukujikoza, i-magnetic field ehambayo ehamba ecaleni kwe-axial direction yenziwa. I-rotor ihamba nge-synchronously kunye ne-magnetic field phantsi komqhubi we-electromagnetic force (i-Lorentz force), ngaloo ndlela ifezekisa ukufuduka okuqhubekayo kwindlela yomgca.
Zeziphi ezona ntlobo ziphambili zeLinear Motor?
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Linear Motors |
I-ironless linear motor |
I-Iron Core Linear Motor |
I-Tubular Linear Motor |
I-Induction Linear Motor (LIM) |
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Iimpawu zesakhiwo |
Ikhoyili ngaphandle kondoqo wentsimbi, uyilo olukhaphukhaphu |
Ikhoyili ihlatywe kumbindi wentsimbi elaminethiweyo |
Uyilo oluqinileyo lwecylindrical |
Akukho umazibuthe osisigxina, ipleyiti yomqhubi wesibini |
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Iingenelo |
Impembelelo ye-Zero cogging, intshukumo egudileyo (ulawulo lwe-nanoscale) |
Ukunyusa okuphezulu (ukuya kwiitoni ezininzi), ukuchithwa kakuhle kobushushu |
Uxinaniso oluphezulu, {0}ubungqina bothuli |
Iindleko eziphantsi, ukumelana nobushushu obuphezulu |
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Iingxaki |
ukuchithwa kakubi kobushushu, ukutyhala okuphantsi |
Kukho amandla okufakwa kwamazinyo (okufuna ulawulo lwembuyekezo) |
Ixesha lokuhamba elilinganiselwe |
Ukusebenza okuphantsi |
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Usetyenziso |
Oomatshini be-semiconductor lithography, izixhobo zokulinganisa ngokuchanekileyo |
Izixhobo zoomatshini be-CNC, oololiwe be-maglev |
Izixhobo zonyango, ulawulo lwevalvu oluzenzekelayo |
Ukuhlelwa kolungiselelo, i-elevator drive |
Ngawaphi awona manqaku aphambili okhetho lwemoto yomgca?
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Ukubalwa kwemfuno yokutyhala |
Kufuneka kuqwalaselwe umgangatho womthwalo, ukunganyangeki, kunye neemfuno zokukhawulezisa Ifomula: F=m • a+Fingxabano |
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Ukukhetha indlela yokupholisa |
Ukupholisa kwendalo (<500W) Ukupholisa amanzi (kwizicelo zoxinaniso lwamandla aphezulu) |
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Uqwalaselo lwenkqubo yengxelo |
Irula yokulinganisa (i-ultra{0}}echanekileyo ephezulu) Irula yegridi yemagnethi (isisombululo sezoqoqosho) |
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Inqanaba lokhuseleko |
IP65 (uthuli kunye nokungangeni kwamanzi) ilungele iimeko ezingqongileyo ezirhabaxa Uhlobo oluhambelana ne-vacuum kwisixhobo se-semiconductor |
Zeziphi iingenelo zeLinear Motors?
Xa kuthelekiswa neemoto ezijikelezayo zemveli (ezihlala zifuna iindlela zothumelo ezinje ngegiya, izikrufu, amabhanti, njl.njl. ukufezekisa intshukumo yomgama), imotor yomgama ineengenelo ezibalulekileyo ekusebenzeni, kwisakhiwo, nakwimeko yosetyenziso, enokuthi ishwankathelwe kwezi nkalo zilandelayo:
1. Ukuphelisa izixhumanisi zothumelo oluphakathi ukuphucula ukusebenza kakuhle kunye nesantya sokuphendula
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Akukho lahleko yoomatshini |
Intshukumo ejikelezayo yeenjini zesiqhelo ezijikelezayo kufuneka ziguqulwe zibe yintshukumo yomda ngokusebenzisa iindlela ezinjengeegiya kunye nezikrufu, ezibandakanya ukukhuhlana, ukucocwa, kunye nokuguqulwa kwe-elastic, okukhokelela ekulahlekeni kwamandla (ngokuqhelekileyo kuphela ngama-60% -80% ukusebenza kakuhle); Kwaye i-motor yomgca ikhupha ngokuthe ngqo intshukumo yomgca, isusa amakhonkco aphakathi, kunye nokusebenza kakuhle kokuhanjiswa kunokufikelela ngaphezulu kwe-90%. |
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Impendulo enamandla kakhulu |
I-inertia kunye ne-hysteresis ye-intermediate transmission mechanism iya kulibazisa impendulo yesindululo, ngelixa ii-motor ze-linear zinobunzima obulula kunye ne-inertia encinci, kunye nokukwazi ukukhawulezisa okunamandla (i-acceleration inokufikelela kwi-100m / s² okanye ngaphezulu, igqithise kakhulu isisombululo se-10{2}}20m / s²), esinokuthi sifezekise isantya esifanelekileyo sokuqalisa, ukunyusa isantya esifanelekileyo kunye nokuphucula isantya esifanelekileyo. Iimeko (ezifana nokuphatha i-wafer ye-semiconductor). |
2. Ukuchaneka kokubeka okuphezulu kunye nokuphindaphinda
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Akukho mpazamo yokuBuyisa |
Iimpazamo ze-backlash kunye ne-pitch yeendlela zothumelo lwemveli (ezifana nezikrufu ezikhokelayo) zinokukhokelela "kwi-stroke engenanto" (impazamo yokubuyisela) ngexesha lentshukumo ebuyela umva, ngelixa iimotor ezijikelezayo zinokufikelela kwindawo echanekileyo ± 1 μ m okanye nakwinqanaba le-nanometer ngokuqhuba ngokuthe ngqo kunye nezixhobo zempendulo ezinjengokuchaneka kwabalawuli begrayiti, kunye nolawulo lokuphinda-phinda1 ngaphakathi m±.0. |
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Uzinzo lwentshukumo olungcono |
inqanda ukungcangcazela ngamaxesha athile kwimeshing yegiya okanye uphazamiseko olusuka kwi-screw thread, kunye nokuguquguquka okuncinci kwesantya ngexesha lokusebenza (isantya sokuguquguquka kwesantya<0.1%), suitable for scenarios with high stability requirements (such as laser cutting and precision welding). |
3. Ulwakhiwo olulula kunye nokunciphisa iindleko zokulondoloza
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Nciphisa inani lamacandelo |
Akukho mfuneko yamalungu othumelo anje ngegiya, izikrufu, izikhokelo, njl. njl., okukhokelela kulwakhiwo lwenkqubo ehlangeneyo kunye nokugcina indawo yofakelo (ingakumbi{1}}kwiimeko ezide, ezineenzuzo ezicacileyo). |
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Ukunciphisa iimfuno zokugcina |
Ukunxitywa kunye nokuthanjiswa kwamacandelo othumelo oluphakathi zezona ndawo ziphambili zogcino lweenkqubo zemveli (ezifana nesidingo sokuthanjiswa rhoqo kwezikrufu ezikhokelayo kunye nokuba sesichengeni segiya ukusilela ngenxa yokunxitywa kwe-meshing), ngelixa ii-motor ze-linear zingenawo ukunxitywa konxibelelwano ({0}}okungadibanisi ne-electromagnetic drive), imijikelo emide yolondolozo, kunye namazinga asezantsi okusilela. |
4. Inzuzo ebalulekileyo yokuhamba ixesha elide kunye nesantya esiphezulu
|
Uhambo olungenasiphelo lwethiyori |
I-stator yemoto yomgca inokwahlulwa kwaye idibanise, kwaye i-rotor ihamba ecaleni kwendlela yobude be-stator. Ngokwethiyori, uhambo alukhawulelwanga (olufana nemigca yokuhlela yolungiselelo kunye{1}}nomzila kaloliwe omde; I-stroke ye-screw yemveli ikhawulelwe ngobude bayo (inde kakhulu inokubangela lula ukuphambuka). |
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Ukusebenza ngesantya esiphezulu |
Isantya seenjini zomgca sithintelwe kuphela ngamaza ombane kunye neemeko zokulahla ubushushu, kunye nesantya esiphezulu se-5-10m/s, esigqithise kakhulu kwimida yesantya sezikrufu zokukhokela (ngokuqhelekileyo<1m/s) and gear racks (usually<2m/s), suitable for high-speed conveying, rapid detection and other scenarios. |
5. Iimpawu zemveliso ezizinzileyo
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Ukufana okuhle kokutyhala |
Ugxininiso lweendlela zothumelo lwemveli luyaguquguquka ngenxa yotshintsho kuxhathiso lokukhuhlana (njengotshintsho kumandla okulayisha kwangaphambili isikrufu esikhokelayo kunye neempazamo zeprofayili yezinyo legiya), ngelixa i-electromagnetic thrust output yeemotor ezinear izinzile ngakumbi, ngakumbi ngesantya esisezantsi, ngaphandle "kwento ekhasayo" ({0}}isantya esisezantsi sokushukuma okubangelwa ziinkqubo zemveli). |
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Umthamo wokulayisha owomeleleyo |
Iyakwazi ukukhupha amaxesha angama-1.5-2 i-thrust elinganisiweyo ngexesha elifutshane, ukulungelelanisa utshintsho lomthwalo wequbuliso, ngelixa izixhobo zokuhambisa zendabuko (ezifana neegiya) zijongene nomonakalo wamazinyo ngenxa yokugqithiswa. |
Olona ncedo luphambili lwemoto yomgama luvela kuphawu "lokuqhuba ngokuthe ngqo" - ukutsiba amakhonkco othumelo aphakathi, ukusombulula ilahleko yoomatshini, imida yokuchaneka, kunye neengxaki zogcino lwezisombululo zemveli. Nangona kunjalo, ngenxa yeendleko eziphezulu (ingakumbi{2}}iimodeli ezichanekileyo) kunye neemfuneko ezingqongqo zendawo yofakelo (ezifana nokuthintela uthuli kunye nokuphazamiseka kwemagneti), i-linear motor ifaneleka ngakumbi kwiimeko ezichanekileyo eziphezulu, isantya esiphezulu, i-stroke emide, kunye{3}}nentshukumo yefrikhwensi ephezulu (efana nokuveliswa kwe-semiconductor, izixhobo ezichanekileyo ze-maglev, kunye ne-maglev trainer). Iinjini ezijikelezayo zesintu zisenokhuphiswano-kumaxabiso aphantsi kunye neemeko zemfuno ezichanekileyo ezisezantsi.
Izifundo zoMsebenzi oQinisekisiweyo wokwenyani weLinear Motor Deployment
Onke amatyala acazulule idatha yovavanyo lwezixhobo eziqinisekisiweyo ukusuka kwimigca yemveliso ye-OEM ezenzekelayo, akukho datha yokulinganisa ukulinganisa.
Ityala 1 12-intshi yeSemiconductor wafer Inspection Linear Motor Stage
Umenzi wezixhobo ze-semiconductor udibanisa i-ironless brushless linear motor ye-wafer scanning axes. Umgca wekhowudi yemoto usebenzisa i-0.1nm yokubona igrayiti yokuvala indawo yokutshixa iluphu. Iziphumo zobugcisa ezivavanyiweyo: I-500mm i-stroke esebenzayo, ± 50nm ukuphinda ukuchaneka kokumisa, i-0.3 m / s isantya sokuskena rhoqo. Umphezulu weWafer wokubona isiphene izinga liyenyuka ngenxa yokungcangcazela{8}}kuhambo olugudileyo lwemoto. Inqanaba lemoto elinomgca lisebenza iiyure ezingama-22 yonke imihla ngaphandle kokulungiswa kolungelelwaniso lwendawo kangangeentsuku ezingama-90 ezilandelelanayo.
Case 2 Lithium Ibhetri Electrode Winding Linear Gantry Motor
Uphawu lwesixhobo samandla sisebenzisa iintsimbi ezimbini ezingundoqo ezinemigca eshukumayo yee-electrode ezikhawulezayo zokudlulisa izembe. Imoto nganye yomgama ihambisa i-1200N incopho yokuqhubela phambili ukuqhuba i-35kg ye-electrode ephethe izixhobo. Ukusebenza komjikelo olinganisiweyo: I-1.5m yokubuyisela i-stroke igqiba umjikelezo omnye opheleleyo ngaphakathi kwe-0.35s, i-2.8g i-stable acceleration. Iiyunithi zotshintshiselwano lwebhola yesiqhelo ezifunekayo i-0.48s kumjikelo ngamnye kunye nokukhukuliseka okucacileyo kwe-thermal. I-Linear motor ngqo{10}}isakhiwo sokuqhuba sisusa ukuqokeleleka kobushushu kwiindawo zothumelo lwefriction.
Ityala 3 5-I-Axis CNC Machining Centre Linear Servo Motor Drive
Isixhobo somatshini i-OEM ixhobisa i-X/Y/Z i-axes yokutya ngamanzi{0}}i-iron epholileyo engundoqo iimodyuli zemoto. Incopho yomgca wemotor thrust ibetha i-3100N ukuxhasa imithwalo yokusika yentsimbi enzima. Iziphumo zovavanyo lweDynamic: Isantya sokuhamba ngokukhawuleza sifikelela kwi-110 m / min, ukunyamezela kwe-contour kulawulwa kwi-± 0.002mm. I-Multi-i-axis ehambelanayo yolawulo lwemoto inciphisa ukukrazula komphezulu kwiindawo ezichanekileyo ze-aerospace. Isixokelelwano semoto esinemigca sigcina i-85% yomjikelo wokusikwa ngokuqhubekayo ngaphandle kokuthotywa ngokuchanekileyo.
Amacandelo eSicelo seLinear Motor Kuyo yonke i-Industrial Automation
Iindidi ezahlukeneyo zeemoto zijolise kwiimfuno zenkqubo yokwenziwa ngokwahlukeneyo.
I-Semiconductor kunye neNdibano ye-Electronic: Inqanaba le-ironless linear motor ye-die bonding, ukuhlolwa kwe-wafer, i-mini ye-LED yokuhlela i-Zero i-particle ye-particle kunye ne-nanometer yokubeka imilinganiselo yenkqubo yokucoceka kwegumbi.
IMveliso yaMandla amatsha: Iron core linear gantry motor yokudluliselwa kwe-lithium electrode, i-solar panel laser scribing I-thrust ephezulu kunye nesantya esikhawulezayo sifinyeze amaxesha omjikelo wokusetyenzwa kweqhekeza elinye.
Ukuchaneka kwe-CNC kunye noMatshini weLaser: Amanzi{0}}i-servo motor ecolisekileyo yemulti{1}}ii-axis feed axes Izinzile phezulu{2}}intshukumo yecontour yesantya iphucula umphezulu ogqityiweyo wokuthe tyaba.
IsiXhobo soVavanyo oluZenzekayo lwezoNyango: Imodyuli ye-Micro engenantsimbi engqamene nentshukumo ye-reagent probe ekumiseni intshukumo ephantsi yentshukumo yemoto eshukumayo inqanda iimpazamo zolwelo ezincinci zokungcangcazela.
Ukuhlola okuSebenzayo okuSebenzayo (i-AOI): Iitafile ezidityanisiweyo ezinqamlezileyo zenjini zomnqamlezo ophezulu-wendawo yesantya yokuskena isantya semoto esilinganayo esilinganayo sisusa ukugqwetheka komfanekiso ongalinganiyo.
Icandelo ngalinye likhetha iimodeli zemoto ezihambelanayo ngokusekwe kwi-thrust, stroke, ukuchaneka kunye nemigangatho yokusingqongileyo. Abayili bezixhobo babeka phambili umgca wemoto ngqo{1}}uyilo loyilo xa ii activators zemveli zisilela ekujoliswe kuko kwinkqubo.
Iifayile ezishisayo: Imoto yomgca, iChina abavelisi beemoto, ababoneleli, umzi-mveliso
