Multi Axis Linear Modyuli

Imodyuli ye-Multi Axis Linear lilungu lemodyuli yomatshini edibanisa iiasi ezihambayo ezilandelelanayo ezininzi, ivumela ukuchaneka okuphezulu, ukuchaneka kolawulo lwesindululo somgca kwi-X/Y/Z okanye idigri ezininzi zenkululeko. Isetyenziswa kakhulu ukuphumeza ulawulo lwentshukumo oluchanekileyo lwezinto kwimilinganiselo emibini, emithathu, okanye ngaphezulu. Idibanisa iimodyuli ezininzi ze-axis ezilinganayo (ezifana nezikhokelo zomgca, iitheyibhile zesilayidi, iinkqubo zokuqhuba, njl.) kwisakhiwo esithile (ngokuqhelekileyo i-XY axis, i-XYZ inhlanganisela ye-axis) ukwenza iyunithi edibeneyo okanye i-platform yokunyakaza eyinkimbinkimbi enokuthi ihambe ngokubambisana kwiindlela ezininzi. Isetyenziswa kakhulu kwiinkalo ezifana nemveliso ezenzekelayo, ukuchaneka komatshini, kunye nezixhobo zokuvavanya.

Uphawu lwe-Multi Axis Linear Module kukukwazi ukufezekisa intshukumo yomgca kunye namanqanaba amaninzi enkululeko, ukuhlangabezana neemfuno zokubeka, ukuphatha, ukuhlanganisa, kunye nezinye iimeko zokusebenza ezinzima. Isetyenziswa ngokubanzi kwiinkalo ezifana nemigca yemveliso ezenzekelayo, izixhobo zokuhlola ezichanekileyo, ushicilelo lwe-3D, ukusetyenzwa kwe-laser, kunye nezixhobo zomatshini we-CNC.

Oku kulandelayo kukucazululwa kwezinto zayo ezingundoqoyeImodyuli yomgca we-Multi Axis:

I-Multi Axis: Ukugxininisa uqhagamshelwano lwe-multi-axis, lunokuyilwa njengendibaniselwano yee-axes ezi-2 (intshukumo yeplana), ii-axes ezi-3 (i-spatial linear motion), okanye nangaphezulu ngokweemfuno.

I-Linear: Intshukumo ye-axis nganye ilandela i-trajectory ethe tye, eyahlukileyo kwii-asi ezijikelezayo okanye izakhi ezishukumayo ezigobileyo.

Imodyuli: Ngeempawu zemodyuli, inokulungelelaniswa kwimveliso, idityaniswe ngokukhawuleza kwisixhobo, kwaye yenza lula inkqubo yoyilo iyonke.

1. Amacandelo angundoqo: Imodyuli engumtya we-multi axis idla ngokuba nala malungu alandelayo:

2. Iimpawu eziphambili ze-Multi Axis Linear Module

3. Iintlobo eziphambili

(1) Ihlelwa ngokwenani leezembe

(2) Ihlelwa ngendlela yokuqhuba

Imodyuli yomgca webhola ekrwadayo: Ukuchaneka okuphezulu (± 0.01mm), ilungele isantya esisezantsi{1} kunye nomthwalo ophezulu (ofana nezixhobo zoomatshini).

Imodyuli yebhanti ye-synchronous ye-axis eninzi: Isantya esiphezulu sokubetha isantya, esilungele imithwalo elula (efana noomatshini bokuhlela).

Imodyuli yomgca wemodyuli ye-axis eninzi: isantya esiphezulu{0}}isantya esiphezulu kunye nokuchaneka (okufana nokuphatha i-wafer ye-semiconductor).

4. Usetyenziso oluqhelekileyo lwe-Multi Axis Linear Module

5. Iiparamitha eziphambili zokukhetha

6. Thelekisa iimodyuli ze-axis enye

IModyuli ye-Multi Axis Linear sisisombululo esingundoqo sokuphumeza intshukumo echanekileyo ye-multidimensional kwizixhobo ezizenzekelayo, ngokukodwa ezilungele iimeko ezifuna iindlela ezinzima kunye nokuchaneka okuphezulu kwentsebenziswano. Xa ukhetha, kuyimfuneko ukuvavanya ngokubanzi ukuhambelana kwenani le-axes, imodi yokuqhuba, kunye nenkqubo yokulawula, kwaye ubeke phambili uyilo lweemodyuli zokwandiswa kamva.

Apha, sazisa iinketho ezidityanisiweyo zeMuti Axis Linear Modules kwizicelo ezinekhowudi ngolu hlobo ukuze ukhethe kwiiprojekthi zakho:
Wamkelekile ukuba ubukele iiprojekthi ezininzi okanye undwendwele igalari yethu yevidiyo nguYoutube: https://www.youtube.com/@tallmanrobotics

I-Multi Axis Linear Module inoluhlu olubanzi lwezicelo kwimizi-mveliso, ushicilelo lwe-3D, uvavanyo lwezonyango, kunye nezinye iinkalo. Nazi ezinye iimeko ezithile:

Amalungu emoto ewelding:I-Feichuang ezintandathu iqonga lemodyuli yolungelelwaniso lwemodyuli inokucwangcisa ngokuchanekileyo iindlela zokuwelda i-laser, kunye ne-stroke esebenzayo ye-150mm kwi-X-i-axis, 400mm kwi-Y-i-axis, 200mm kwi-Z{5}}i-axis, kunye nokuphindaphinda ukuchaneka kokumisa kwe-± 5 μ. Inokuqinisekisa i-welds efanayo kunye neqinile, iphucula umgangatho we-welding kunye ne-aesthetics, kwaye isetyenziswa ngokubanzi kumashishini afana neendawo zemoto.

Indibano yokuvelisa ibhetri: I-Bosch Rexroth's CKK / CKR iimodyuli ze-compact compact zingenza i-Multi Axis Linear Module kunye ne-betri pack pack kwimveliso yebhetri. Ngokusebenzisa iileyili ezimbini zesikhokelo kwishafti enye, naphantsi kwecala eliphezulu okanye imithwalo yethutyana, izinto ezinobunzima obuya kuthi ga kwi-220kg zinokuhanjiswa phakathi koluhlu oluya kuthi ga kwi-10m, olusebenza kakuhle ngokwezoqoqosho kwaye luhlala ixesha elide.

Ushicilelo lwe-3D:Isixokelelwano seemodyuli zerobhothi ezininzi ze-igus's axis yasetyenziswa kuyilo lwezinto ezintsha zangaphandle zeSakhiwo saseYurophu eAmsterdam, eNetherlands. Phakathi kwazo, i-X kunye ne-Y axs ziphunyezwa ngoomabhanti bebhanti enamazinyo, kwaye i-axis ye-Z iphunyezwa yinkqubo eyomileyo ye-screw / nut, eyenza umshicileli omkhulu we-3D ohambayo onokuprinta amacandelo odonga lwangaphandle olwenziwe ngeeplastiki ze-biodegradable.

Ukwabiwa kokwenziwa kombane: Iqonga lomatshini wokukhupha i-Feichuang lithatha imodyuli engumtya we-multi axis, ene-stroke esebenzayo eyi-600mm kwi-X-i-axis, 800mm kwi-Y{3}}i-axis, kunye ne-250mm kwi-Z{5}}i-axis. Ukuchaneka kokubekwa okuphindaphindiweyo yi-± 5 μ m, ukuqinisekisa imisebenzi echanekileyo yokukhupha kunye neendawo zokumisa ezincamathelayo ezifanayo, ukubonelela ngesiqinisekiso esiluqilima kumashishini afuna ukuchaneka njengemveliso yombane.

Uvavanyo lwezonyango:Imodyuli ye-Multi Axis Linear kwisixhobo sovavanyo lwezonyango inokukhangela ngokuchanekileyo kwaye ihambise i-probe yokubona. Ngokomzekelo, imodyuli yomgca yesixhobo esithile sokuvavanya unyango inobude obupheleleyo be-16510mm, umthwalo ophezulu we-100N, kunye nesantya esiphezulu se-500mm / s. Ukuzinza kunye nokuthembeka kwayo kuqinisekisa ukuchaneka kunye nokuphindaphinda kweziphumo zovavanyo.

Ukuhlolwa kwebhodi yesekethe yePCB:Ngokulungisa indlela ebonwayo kwi X-Y{1}}Z zintathu-i-axis eyenziwe ngetafile yesilayidi yombane ye-axis enye, imbonakalo ye-AOI yokuhlolwa kwebhodi ye-PCB inokuqhutywa. Ukusebenzisa ukuchaneka kokubeka okuphezulu kunye nozinzo oluphezulu{4}}lokusebenza kwesantya semodyuli yomgca we-multi axis, iziphene zembonakalo yebhodi yesekethe zinokubonwa ngokukhawuleza nangokuchanekileyo.

Imodyuli yomgca we-multi axisyiisetyenziswe ngokubanzi kwiinkqubo ezingundoqo ezifana nokuphatha izinto eziphathekayo, ukucubungula kunye nokuhlanganisana, ukuhlolwa kunye nokuhlelwa kwimigca yokuvelisa ngokuzenzekelayo ngenxa yokuchaneka okuphezulu, ukuzinza okuphezulu, kunye neempawu zokudibanisa eziguquguqukayo. Ezi zilandelayo ziqhelekileyo

Iimeko zesicelo:

1. Ukuphathwa kwezinto ezizenzekelayo kunye nokuthutha

Kwinkqubo yokulayisha kunye nokukhupha, kunye nokuthuthwa phakathi kweenkqubo kumgca wemveliso, imodyuli ye-axis ye-multi-axis (efana ne-XY axis okanye i-XYZ indibaniselwano ye-axis) inokuxhotyiswa ngeempembelelo zokugqibela ezifana neenzipho zoomatshini kunye neekomityi zokufunxa ukufezekisa ukubamba okuchanekileyo, ukuguqulelwa, kunye nokuphakanyiswa kwezinto. Umzekelo:

Kwishishini le-elektroniki, ukudlulisela iibhodi zePCB ukusuka kwimigca yokuhambisa ukuya kwizikhululo zokuthengisela;

Kwimveliso yeendawo zemoto, ukuthuthwa kwamalungu anesitampu ukuya kwindawo yendibano kuqinisekiswa ngonxibelelwano lwee-axis ezininzi ukuqinisekisa ukuhamba kakuhle kwemathiriyeli kwisithuba{0}} esinemilinganiselo emithathu, ukuphepha ukungqubana okanye ukutenxa kwindawo.

2. Imisebenzi yendibano echanekileyo

Inkqubo yokuhlanganisa imigca yemveliso ezenzekelayo (efana nokulungelelaniswa kwenxalenye, ukuqinisa, kunye nokufakwa) idinga ukuchaneka kokumisa okuphezulu kakhulu. Iimodyuli ezininzi ezilayini zingenza ulungelelwaniso lwenqwelomoya-ulungelelaniso ngeXY axes, ukulawula ubunzulu bendibano nge Z{2}}i-axis, kwaye igqibezele -indibano echanekileyo ephezulu enezivamvo zamandla okanye iinkqubo zombono.

Kumgca wokuvelisa ifowuni ephathwayo, i-Multi Axis Linear Module iqhuba ingalo yerobhothi ukuba ifake ngokuchanekileyo imodyuli yekhamera kwigobolondo lomzimba;

Kuveliso lweebhetri zamandla, uhlengahlengiso lokubeka indawo yokupakishwa kweeseli kunye ne-pole ear welding inokulawulwa ngaphakathi kwe-± 0.1mm.

3. Uncedo oluzenzekelayo lokuqhuba

Ekusikeni kwe-laser, ukusasaza, ukuwelda kunye nezinye iinkqubo zokusetyenzwa, iimodyuli ezininzi ze-axis zisebenza "njengeqonga elishukumayo" lokuqhuba izixhobo zokusebenza okanye izixhobo zokusetyenzwa (ezinje ngeentloko zelaser kunye neevalvu zokukhupha) ukuhamba ngeendlela ezicwangcisiweyo, ziqinisekisa ukuchaneka kokusebenza:

Ukumakishwa kwe-Laser yeegobolondo zemveliso ye-3C, eqhutywa yimodyuli ye-XY ye-axis ukuhambisa i-workpiece ngesantya esingaguqukiyo, kwaye idityaniswe nezixhobo ze-laser ukugqiba ukuphawula okuchanekileyo kwiindawo ezigobileyo okanye ezisicaba;

Ukukhutshwa ngokuzenzekelayo kunye nokutywinwa kweebhotile zokupakisha izimonyo kulawulwa yimodyuli ye-XYZ ye-axis ukusebenzisa i-glue ecaleni kwendlela ekupheleni kwebhotile, ukuqinisekisa ukuba kunye kunye nemigca yeglue eqhubekayo.

4. Uvavanyo lwe-intanethi kunye nokulawula umgangatho

Kwinkqubo yokuhlola umgangatho womgca wemveliso, imodyuli yomgca we-axis eninzi inokuxhotyiswa ngeekhamera ezibonwayo, izinzwa kunye nezinye izixhobo zokubona ukwenza konke-ukuskena okujikelezayo okanye ukujonga indawo yeemveliso:

Kumgca wokuvelisa ukupakishwa kokutya, imodyuli ye-XY ye-axis iqhuba inkqubo ebonakalayo yokuhlola ukutywinwa kunye nokuprinta iipatheni zokupakisha isiqwenga, ukuchonga iziphene ezifana neziprints ezilahlekileyo kunye nomonakalo;

Kwimveliso yamacandelo e-elektroniki, indawo yokukhangela i-probe ihlengahlengiswa ngokusebenzisa imodyuli ye-XYZ ye-axis ukwenza ukuxilongwa koqhagamshelwano kwi-conductivity ye-chip pins.

5. Ukuhlela nokuhlela okuguquguqukayo

Kwinqanaba lokuhlela ekupheleni komgca wemveliso, iModyuli ye-Multi Axis Linear inokudibaniswa nenkqubo yokuqaphela imbonakalo yokwahlula iimveliso kwiindlela zezinto ezahlukeneyo ngokusekelwe kwiinkcukacha zabo (ezifana nobukhulu, umbala, iziphene):

Kulungiselelo lwephakheji yolungiselelo, imodyuli yomgca weXY iqhuba iirodi okanye iipaddles ukutyhala iipakethe ezivela kwiindawo ezahlukeneyo ukuya kwimigca yokuhambisa ehambelanayo;

Kwimveliso yezixhobo zehardware, iindawo ezincinci ezifana neebholiti kunye namantongomane zihlelwa ngokobungakanani, kwaye{0}}isantya esiphezulu kunye neentshukumo zohlelo oluchanekileyo ziphunyezwa ngentshukumo ye-multi axis.

6. I-Inter process yokubekwa kunye nokudluliselwa ngokulandelelana

Xa umgca wemveliso uquka iinkqubo ezininzi eziqhubekayo ezifana nokucoca, ukomisa, ukuvavanya, kunye nokupakishwa, imodyuli ye-multi-axis linear ingasetyenziselwa "njenge-mobile workbench" ukuqhuba i-workpiece ukutshintshela phakathi kweendawo zokusebenza ezahlukeneyo kunye nokubeka ngokuchanekileyo indawo yokusebenza yenkqubo nganye. Umzekelo:

Kwimveliso yezixhobo zonyango, iitreyi ezithwele iimveliso zingena kwi-tank yokucoca, indawo yokomisa, kunye nesikhululo sokuvavanya ngokusebenzisa iimodyuli ze-XY ze-axis ngokulandelelana, ukunciphisa ukungenelela ngesandla kunye nokuphucula ukuhambelana kwenkqubo.

Isishwankathelo sezinto eziluncedo ezingundoqo

Imodyuli ye-multi axis linear ithatha indawo ngokufanelekileyo ukugqitywa kokuphindaphinda kunye nokuphezulu{0}}kwemisebenzi echanekileyo kwimigca yemveliso ezenzekelayo ngokusebenzisa{1}}ulawulo lwesindululo esine-dimensional (linear+lifting+rotation indibaniselwano), indawo echanekileyo ephezulu ({4}}ukuchaneka okuphindaphindiweyo kunokufikelela kwi-± 0.01mm ye-add yemveliso), kunye ne-adaptha yemveliso ephezulu. Ngexesha elifanayo, baxhasa unxibelelwano kunye ne-PLC kunye neenkqubo zokulawula iirobhothi ukufezekisa ukulungiswa kwemveliso eguquguqukayo kunye nokulungelelanisa iimfuno zokuvelisa iintlobo ezininzi kunye neebhetshi ezincinci.