I-Actuator yokuqhuba ibhanti evalelweyo

I-Actuator ye-Belt Drive evaliweyo sisixhobo sothumelo esihlanganisiweyo esidibanisa i-synchronous ibhanti yokuqhuba inkqubo, amacandelo esikhokelo, kunye nesixhobo sokuqhuba ngaphakathi kwendlu evaliweyo. Xa kuthelekiswa nesakhiwo esivulekileyo, i-Enclosed Belt Drive Actuator inokusebenza ngokuzinzileyo phantsi kweemeko ezinzima ezifana nothuli oluphezulu, ukufuma, kunye ne-splashes ngenxa yoyilo lokukhusela olutywiniweyo, ukuphucula ngokufanelekileyo ukuthembeka kunye nobomi benkonzo yenkqubo yokuhambisa.

Ngokwesakhiwo, I-Actuator ye-Belt Drive evalelweyo iqulathe ezi ndawo zilandelayo:

I-1) .Igobolondo elivaliweyo, elihlala lenziwe nge-aluminium alloy material ngokusebenzisa unyango lwe-anodizing, kunye ne-front and end caps ihambelana neyokwenza indawo evaliweyo. Iqokobhe langaphandle lixhotyiswe ngeendawo zokubeka umzila kaloliwe wesikhokelo kunye nezihlalo ezithwele ipulley, ezingaboneleli nje ngenkxaso yolwakhiwo kodwa zikwahlukanise nezingcolisi zangaphandle.

2) .Isixokelelwano sothumelo lwebhanti, esebenzisa amabhanti aphezulu e-polyurethane eyomelezwayo aqiniswe ngokwakhiwa{3}}kwiingcingo zentsimbi, ezidityaniswe neepuli ze-aluminiyam eziye zatyhubela unyango olunzima lwe-anodizing. Isiphelo esiqhutywayo silungelelanisa ukunyanzeliswa kwebhanti ngesihlalo esine-eccentric sokuthintela ukutsiba kweegiya ngexesha lokusebenza.

3) .Inkqubo yesikhokelo ephindwe kabini, efakela ngokulinganayo iiseti ezimbini zebhola ezichanekileyo zesikhokelo somgca kumacala omabini ebhanti. I-slider idibaniswe ngokungqongqo kwi-clamp yebhanti ukuze kuqinisekiswe ukuchaneka kwentshukumo (impazamo yokuqondisa Ngaphantsi okanye ilingana no-0.1mm / m).

4) .Isixhobo esidibeneyo sokuqhuba, apho i-servo motor okanye i-stepper motor ifakwe ngokuthe ngqo kwi-cover yokuphela kwendlu nge-flange, kwaye idibene ne-pulley esebenzayo kunye ne-zero backlash coupling ukunciphisa iimpazamo zokudlulisa. Eyesihlanu zixhobo zokukhusela. I-Felt scraper ixhotyiswe kuzo zombini iziphelo zesilayidi ukucoca umphezulu womzila wesikhokelo. Intambo iholelwa ngaphandle ngetsheyini yokutsala ngaphakathi kwiqokobhe ukuphepha ukuphazamiseka kwezinto zangaphandle. Ezinye iindawo zisenokuxhotyiswa ngokwakhiwa{6}kulawulo lwegridi yemagnethi okanye iikhowudi zombane ezifotayo ukuze kuphunyezwe ulawulo lwelophu evaliweyo, ngokuchaneka kokuma ukuya kuthi ga kwi-± 0.05mm.

Iumgaqo wokusebenzayeIActuator evaliweyo yeBelt Drive isekwe kwindlela "yosasazo olutywiniweyo+ nezikhokelo ezimbini".

I-motor iqhuba i-pulley esebenzayo ukuba ijikeleze ngokudityaniswa, kwaye ibhanti ye-synchronous ifezekisa ukuhanjiswa kwamahhala nge-tooth meshing, iguqula intshukumo ejikelezayo ibe yintshukumo yomda yesilayidi. Iireyile eziphindwe kabini zinyanzelisa iqondo lesilayidi lenkululeko kuzo zozibini izikhombisi-ndlela zeradial kunye nezijikelezileyo, ziqinisekisa ukuba umthwalo uhamba ngokungqongqo ecaleni kwe-axis yendlu. Igobolondo elivaliweyo le-Enclosed Belt Drive Unit livimbela uthuli, inkungu yamanzi, ukusika ulwelo, njl.njl ekungeneni kwinkqubo yokuhambisa, kwaye ukushisa kwangaphakathi okwenziwa ngexesha lokusebenza kuchithwa ngegobolondo ye-aluminium alloy. Inkqubo yokulawula ifezekisa ulawulo oluchanekileyo lwesantya sokuhamba komthwalo (ukuya kwi-3m / s) kunye ne-stroke ngokulungelelanisa isantya semoto kunye ne-angle yokujikeleza.

Ngokwesicelo, i-Enclosed Belt Drive Actuator ifanelekile kwiimeko ezahlukeneyo.

Kwiworkshop yesinyithi, indlela yokutya ingasetyenziselwa i-CNC lathes kunye ne-grinders, enokumelana nokusika ukutshiza kwamanzi kunye nongcoliseko lwentsimbi. Xa kuthelekiswa nezakhiwo ezivulekileyo, umjikelo wokulondoloza wandiswa ngamaxesha amathathu. Kumgca wokuvelisa ukupakishwa kokutya, kwipakethe yesibini ye-snacks kunye neziselo, iimodeli zegobolondo zensimbi ezingenasici zikhethwa ukuhlangabezana neemfuno zokucoca rhoqo kunye nokumelana nokubola kwe-disinfectant. Indlela yokulandela umkhondo wezixhobo zangaphandle ezifana neepaneli zelanga zifikelela kwizinga lokhuseleko le-IP65 (kunye neendawo ezingangeni manzi ezongeziweyo), ezinokuxhathisa ngokufanelekileyo umoya, imvula, isanti kunye nothuli, ukuqinisekisa ukusebenza okuzinzileyo{4} kwexesha elide. Kwinkqubo yokuvelisa ibhetri, inkqubo yokwaleka kunye nokusika i-lithium -i-ion ibhetri ye-electrode inokuthintela ukunxitywa kwebhanti kunye ne-debris ekungcoliseni i-electrodes, kwaye ukucoceka kuhlangabezana nomgangatho we-1000.

Xa kuthelekiswa neeyunithi ezivaliweyo ze-screw, i-Enclosed Belt Drive Actuator ineenzuzo zesantya esikhawulezayo kunye neendleko eziphantsi; Xa kuthelekiswa neemodyuli zebhanti ezivulekileyo, inokuguquguquka okunamandla kokusingqongileyo. Oku kuyenza ibe yindleko{1}}inketho yothumelo olusebenzayo kwiimfuno ezichanekileyo eziphakathi kunye neemeko zokusebenza ezinzima.

Wamkelekile ukuba ubukele iiprojekthi ezininzi okanye undwendwele igalari yethu yevidiyo nguYoutube: https://www.youtube.com/@tallmanrobotics

Apha, sazisa i-Enclosed Belt Drive Actuator, i-TMB145-CM yokusingqongileyo ngokubanzi ngedatha ngolu hlobo lulandelayo:

Umahluko phakathi kweActuator yeBhanti evaliweyo kunye nebhanti evulekileyo yokuqhubai actuatorzibonakaliswa ikakhulu kwiimeko ezisebenzayo, ukugcinwa kweendleko, njl njl. Olu hlalutyo lulandelayo lwenziwa lusuka kwizinto eziluncedo, ezingeloncedo, kunye neemeko zezicelo eziqhelekileyo:

Uhlalutyo olunzulu lweenzuzo kunye nokungalunganga kweI-Actuator yokuqhuba ibhanti evalelweyo

Izinto eziluncedo kwiyunithi yokuQhuba ibhanti elivaliweyo

1. Ukuziqhelanisa okuqinileyo nemo engqongileyo enzima

Kwiimeko zokucutshungulwa kwesinyithi, i-Enclosed Belt Drive Unit ingasetyenziselwa ngokuthe ngqo ukulayisha kunye nokukhulula i-workpieces kumaziko omatshini ukuphepha ukusika ukutshiza kwamanzi kunye nokubangela i-belt slippage okanye i-corrosion yesikhokelo sikaloliwe;

Kumgca wokupakishwa kokutya, imodeli yegobolondo yensimbi engenasici inokudlula kwisatifikethi se-FDA, imelane nokucoca i-arhente yokucoca, kwaye ihlangabezane nemigangatho yococeko.

2. Ubomi obude kunye nokugcinwa okuphantsi

Isakhiwo esitywiniweyo sihlukanisa uthuli, ukunciphisa izinga lokunxiba ibhanti le-synchronous nge-60% (amabhanti avulekileyo athambekele ekunxibeni ngenxa yothuli olungena kwi-gap yezinyo);

Isixhobo esakhelwe kwimbuyekezo ngokuzenzekelayo sinciphisa uhlengahlengiso lwe-manual kwaye silungele ukusebenza ngokuqhubekayo kwemigca yemveliso ezenzekelayo kwii-7 × 24 iiyure.

3. Ukuchaneka okuphezulu kunye nokuqina okuphezulu

Uyilo olulingene kaloliwe ophindwe kabini (isithuba esikhulu kuno okanye silingana ne-50mm) siphucula umzuzu wokuchasa ukubhukuqa (ukuphakama kabini kunohlobo oluvulekileyo), ulungele iimeko ezinombindi womthwalo we-gravity offset (efana nokubamba i-eccentric workpieces);

Ivaliwe-inkqubo yengxelo yelophu yeYunithi yeBhanti yokuQhutywa kweBhanti (efana nerula yegridi yamagnetic) ingalungisa impazamo ye-elastic deformation yebhanti, kwaye ukuchaneka kwendawo kusondele kuleyo yemodyuli yesikrufu sebhola (± 0.05mm vs ± 0.02mm).

Unyino lwe-Actuator evaliweyo yeBhanti yokuqhuba

Ukungabikho kokuguquguquka: Kunzima ukutshintsha i-stroke emva kokuba igobolondo ilungisiwe, kwaye imodyuli evulekile inokwandisa ngokukhawuleza i-stroke ngokudibanisa ibhande;

Umyinge wofakelo oluphezulu: Sebenzisa i-torque wrench ukuqinisa iibholiti zegobolondo kwi-diagonal order (impazamo ye-torque Ngaphantsi okanye ilingana ne-± 5%), kwaye imodyuli evulekileyo ingafakwa ngesandla.

Izinto eziluncedo kwiYunithi yeBhanti yokuVula

1). Iindleko eziphantsi kunye nekhaphukhaphu

Kwiimeko ezifana ne-desktop ye-3D abashicileli kunye noomatshini bokuhlela abancinci, ixabiso linokulawulwa ngaphakathi kwe-yuan ye-2000, iyenze ilungele ukuqala okanye izixhobo zokulinga;

Ubunzima sisinye kuphela-kwisithathu sohlobo oluvaliweyo (olufana nemodyuli ye-stroke eyi-1m enobunzima obumalunga ne-2kg), iyenza ilungele iimeko ezinobuzaza ezifana neerobhothi ezihambayo.

2). Ukugcinwa lula kunye nokulungiswa

Inokutshintsha ngokukhawuleza iibhanti ezigugileyo ze-synchronous (ixesha lokutshintsha<10 minutes), suitable for testing equipment that requires frequent adjustments;

Isakhiwo esivulekileyo siququzelela ukuhlanganiswa kwee-sensor, iikhamera, kunye nezinye iiperipherals (ezifana nokongeza abamakishi kwibhanti yokubeka izinto ezibonakalayo).

Unyino lweYunithi ye-Open Belt Drive

Ukunyamezela okungahambi kakuhle kokusingqongileyo: Kwiindawo ezinothuli ezifana neeworkshops zemithi kunye nezityalo zokucoca umgubo, kuyimfuneko ukucoca iileyili zesikhokelo imihla ngemihla, ngaphandle koko banokubamba ngenxa yokuqokelela uthuli;

Ingxolo yesantya esiphezulu: Ngaphandle kokugqunywa kwesandi seqokobhe, ingxolo yokusebenza inokufikelela kuma-75dB (malunga ne-65dB kwiinkqubo ezivaliweyo), engafanelekanga kwiimeko ezizolileyo ezifana nezicwangciso zonyango kunye nelebhu.

Iingcebiso zoKhetho lwesiGqibongenxaI-Actuator yokuqhuba ibhanti evalelweyo

Beka kuqala uhlobo oluvaliweyo: Ukuba imeko yesicelo ihlangabezana nale miqathango ilandelayo

Indawo engafanelekanga (ngothuli, i-splashes yolwelo, amabala e-oyile);

Long term continuous operation is required (annual operating time>iiyure ezingama-5000);

Umthwalo onzima okanye iziko lomxhuzulane (ofana nesiphelo sengalo yerobhothi).

Ukubeka phambili okuvulekileyo: Ukuba imeko yesicelo ihlangabezana nale miqathango ilandelayo

Indawo ecocekileyo neyomileyo (efana neofisi, ilabhoratri);

Ukusetyenziswa kwexesha elifutshane (ezifana nezixhobo zomboniso, iiprototypes zovavanyo);

Uhlahlo lwabiwo-mali olunqongopheleyo kunye nabasebenzi abaneleyo bokulondoloza (njengemigca yemveliso yamashishini amancinci).

Ngokuthelekisa, kunokubonwa ukuba ezi zimbini azikho "i-advants and disadvantages substitution" nje kuphela, kodwa zizisombululo ezahlukeneyo zeemeko zokusebenza ezahlukeneyo. Umzekelo, ixesha elide -ukusebenza okuzinzileyo komgca we-automotive welding kufuna ukusetyenziswa kohlobo oluvaliweyo, ngelixa uphuhliso lweprototype ngamaqela ophando eyunivesithi lufaneleke ngakumbi kuhlobo oluvulekileyo.